ISO 9001 quality and maintenance on track

Digitize quality control and TPM across your plant

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The challenges of modern manufacturing

Defects and scrap

Losses from non-conforming product

Downtime

Unplanned equipment stoppages

ISO audits

Pressure to keep certifications

Scattered data

Information on paper or in Excel

End-to-end solutions for your plant

ISO 9001 quality control

  • Incoming inspection: Raw material control with AQL criteria
  • In-process control: Checkpoints per station and shift
  • Finished product: Final inspection with photographic evidence
  • NCRs and corrective actions: Full management of non-conformities
  • Full traceability: By batch, production order and operator

Digital quality control

5S
TPM

Total Productive Maintenance

TPM and 5S

  • 5S audits: Seiri, Seiton, Seiso, Seiketsu, Shitsuke by area
  • Autonomous maintenance: Daily equipment checklist per operator
  • Lubrication and cleaning: Routes with points and frequencies
  • Anomaly detection: Photographic record of problems
  • Real-time OEE: Availability, performance and quality

Checklists tailored to each line type

Assembly lines

  • • Torque settings
  • • Assembly sequence
  • • Functional tests
  • • Packaging and labelling

Injection / moulding

  • • Machine parameters
  • • Dimensional control
  • • Visual defects
  • • Cycle time

CNC machining

  • • Setup and part zero
  • • Tool wear
  • • Critical tolerances
  • • Surface finish

KPIs that transform your operation

FTQ

First Time Quality

% of product right first time

OEE

Overall Equipment Effectiveness

Overall equipment efficiency

MTBF

Mean Time Between Failures

Time between failures

PPM

Parts Per Million

Defects per million

Real-time dashboard

Trend charts

Automatic alerts

Exportable reports

Results that speak for themselves

Operational improvements

85%

Reduction in internal audit time

60%

Drop in non-conforming product

40%

Improvement in average plant OEE

Strategic benefits

  • ISO 9001 certification with no findings
  • A data-driven culture of continuous improvement
  • Lower costs from scrap and rework
  • Higher end-customer satisfaction

Take your plant to the next level of excellence

See how to digitize your quality system and TPM in 15 minutes

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⚙️ Used by 100+ industrial plants